خط توليد پوشك بچه Baby DIAPER Production Line

واردات ، فروش ، نصب و راه اندازی خط تولید پوشک بچه

Import , sale and installation of baby diaper production line

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کاتالوگ خط تولید پوشک بچه

 

 

 

مشخصات فنی دستگاه :
قابليت توليد محصول در سايزهاي مختلف
۳۰۰ عدد در دقيقه

S، M، L و XL چهار اندازه در دسترس هستند
سرعت طراحی: ۳۰۰pcs /دقیقه
توانایی: ۲۰۰ عدد / دقیقه
نرخ برق: ۱۲۰ کیلو وات
صلاحیت: ≥۹۸٪
اندازه کلی تجهیزات (متر):۲۲m × ۴m × ۳m (L × W × H)

برای مشاهده دستگاه   اینجا  کلیک کنید .

تصویر محصول :

 

images

 ویژگی های یک پوشک خوب :

 

یک پوشک مناسب، فقط قرار نیست حجم توده شلوار بچه را کم کند. یک پوشک نامناسب ممکن است موجب انحراف پاهای کودک، عفونت ادراری، حساسیت پوستی و بیماری های جدی تری شود، پس انتخاب پوشک را دست کم نگیرید. یادتان باشد مارک پوشکی ممکن است ایرادی داشته باشد، این را همه مادران باتجربه می دانند.

 

● یک پوشک خوب باید…

ارزان باشد

این فاکتور را دست کم نگیرید. با یک محاسبه سرانگشتی، شما برای هر ماه تقریبا دو بسته کامل پوشک لازم دارید و این ماجرا تا ۲ یا ۳ سالگی کودک تان ادامه دارد. شما که نمی خواهید همه پول هایتان را پای پوشک بدهید؟!

● یک پوشک خوب باید…

بلند باشد

به خصوص ۶ ماه اول که غذای کودک فقط شیر است، مدفوع آبکی او به احتمال زیاد از پشت بیرون می زند. برای این که مجبور نباشید هر بار تا گردن کودک را بشویید، یک پوشک با پشتی بلند انتخاب کنید. می توانید بعد از ۶ ماهگی نوع پوشک را عوض کنید.

● یک پوشک خوب باید…

جذب خوبی داشته باشد

پوشکی که خوب جذب نکند، پس می دهد یا گلوله گلوله می شود. پوشک های دارای لایه جاذب رطوبت در داخل و سطح پوشک، بهترین گزینه اند.

● یک پوشک خوب باید…

ظریف باشد

ظریف بودن پوشک فقط به این درد نمی خورد که حجم توده زیر شلوار را کم کند. یک پوشک بزرگ و پهن ممکن است پای کودک را کج کند و روی راه رفتن او هم اثر بگذارد. پوشک باید هم قطر کمی داشته باشد و هم فاصله ای بیشتر از ۴ انگشت بین دو پای کودک ایجاد نکند.

● یک پوشک خوب باید…

لایه رویی اش کتان باشد

پوشک هایی که لایه رویی آن ها پلاستیک است، امکان تبادل هوا با بیرون را ندارند و بنابراین پای کودک خیلی زود دچار سوختگی می شود. در بین مارک های ایرانی تنها چند تا کتان هستند، اما پوشک های خارجی همگی کتانی هستند.

با کمی امتحان می توانید یک پوشک مناسب برای کودک تان پیدا کنید. هنگام آزمایش کردن پوشک های مختلف، حواس تان به این چیزها باشد. یک پوشک خوب نباید این نشانه ها را داشته باشد:

● یک پوشک خوب نباید…

▪ روی ران بچه جا بیندازد.

▪ گلوله شود یا پنبه هایش از هم باز شوند.

▪ از طرفین یا از پشت پس بدهد.

▪ با هر بار ادرار بوی ناجور بدهد.

▪ عطری و کرم دار باشد. (به خصوص برای دخترها)

▪ کریستال های رطوبت گیر آن از داخل پوشک بیرون بیاید و به پای کودک بچسبد.

▪ بین دو پای کودک بیشتر از ۴ انگشت فاصله بیندازد.

▪ پلاستیکی باشد.

▪ چسب هایش به راحتی کنده نشوند.

 

 

Fully Automatic High Speed Baby Diaper Machine

  1. Main parameters:
    • Designed speed: 350 pcs / min
    • Stable produce speed: 250-320 pcs / min
    • Spec of final products(customers’ particular requirements can be considered )
Spec Length of product Width of product Width of fluff pulp
XL       ۵۰۰       ۳۴۰
L ۴۸۰ ۳۳۰ As buyers’ opinions
M ۴۳۰ ۳۲۰
S ۳۸۰ ۳۰۰
  • Power: 380V 50HZ
  • Gross Power:132KW
  • Air compressor:1000 L /Min, 6 -8 BARS
  • Wastage: ≦ ۲% ( exclusive of inferiors caused by material connection in glue machine or interface of material connection )
  • Weight (including muller): 35T
  • Direction of the machine:(as buyers’ requirement )

 

  1. Making procedure :

High-speed crushing machine→ forming wheel→ transfer wheel→ compaction→ PE film ①→ elastic sticking→ applying nonwoven ②→ compound traction→ side tape⑴→ side tape⑵→ covering side tapes→ side tapes traction→ arc cutter→ sucking wastage→ supplying solid protective parts③→ compound traction→ covering finished products→ product traction→ cutting finished products→ three-fold cover→ compaction & conveying of product→output( or stacker )

 

  1. Basic function & character
    • Stable square steel frame, face plate 25mm, floor plate 18mm, and square steel 150mm×۱۵۰mm,to strengthen the intension of the frame.
    • Crushing machine 30kw, three-phase asynchronism motor.
    • Sawblade high speed muller crush untreated pulp, half-treated pulp and treated pulp.
    • High pressure and low pressure areas in the machine to prevent jam.
    • VFC to feed the pulp, adjust the quantity of the pulp as the change of the producing speed, and make evenly the weight of the final products at a high speed running or a low speed running.

 

  1. Wooden pulp forming system:
    • Forming wheel is the continuous molding system.
    • Sucking wind in the middle of the wheel. Rate is 30kw to strengthen the sucking capability to make the wood pulp solid.
    • Pulp is equally formed so as to be mixed with SAP sufficiently.
    • U style cover of tissue
    • Dust collectting unit

 

  1. SAP application unit
    • With screw pushing compound application and the quantity can be ordered.
    • VFC, and the weight of grams can be designed on the touch screen.
    • Alarm system of position detection

 

  1. supplying underlayer tissue
    • Air loaded tension system, unwound & tension force controlled by VFC
    • Automatic material connection
    • Auto alam for lack of material & auto stop
    • Inspection of the material connection & auto rejection of wastage

 

  1. Wooden pulp compacted by naked wheel

 

  1. supplying upperlayer tissue
    • Air loaded tension system, unwound & tension force controlled by VFC
    • Automatic material connection
    • Auto alam for lack of material & auto stop
    • Inspection of the material connection & auto rejection of wastage

 

  1. Wooden pulp is gradually compacted with a heating unit to do a good compaction effect

 

  1. Conduction supply of nonwoven
    • Auto material connection & auto rejection of wastage
    • Auto alam for lack of material & auto stop
    • Inspection of the material connection & auto rejection of wastage
    • Cutting shorter unit
    • Strengthening type of tool post to keep it stable
    • Adjustable Phase & adjustable position of supply
    • A reserved position of correction unit

 

  1. Cutting the wood pulp, the tool posts made of 45# steel & the thickness is 35mm

 

  1. Solide protective structure
    • supplying side waterproof nonwoven

– Air loaded tension system, unwound & tension force controlled by VFC

– Automatic material connection

– Auto alam for lack of material & auto stop

– Inspection of the material connection & auto rejection of wastage

– Slitter unit with electric cutting structure to cut from the middle

– Adding a correction unit at both sides after cutting

۲) Supplying elastic ribbons of the solid protective parts and ends

– Elastic ribbons with canister can be used

– Round or flat elastic ribbons can be used

– Initiative to feed material and carry traction

-With an assistant unit to prevent the pull from changing caused by the lower friction when the elastic ribbons get smaller

– Auto alam for lack of material & auto stop

۳) Folding edge & sewing units of side waterproof nonwoven

۴) Supplying surface nonwoven

– Air loaded tension system, unwound & tension force controlled by VFC

– Automatic material connection

-Auto alam for lack of material & auto stop

– Inspection of the material connection & auto rejection of wastage

– Auto correction unit

-An initiative unit to make the side waterproof nonwoven transmission synchronous

۵) Three pieces of press units to fix two ends

– Increasing the precision of the parts to avoid pressing badly

– One function instead of two functions to make the solid protective part more stable and reasonable

 

  1. Supplying PE film
    • Supplying PE film and nonwoven

– Air loaded tension system, unwound & tension force controlled by VFC

-Automatic material connection

-Auto alam for lack of material & auto stop

-Inspection of the material connection & auto rejection of wastage

– Auto correction unit

۲) Supplying nonwoven

– Air loaded tension system, unwound & tension force controlled by VFC

-Automatic material connection

-Auto alam for lack of material & auto stop

-Inspection of the material connection & auto rejection of wastage

– Auto correction unit

۳) Supply back film & nonwoven and compound it continuously.

 

  1. N) Supplying front tape

– Scraping & cutting unit of 90°for short cutting

– with an assistant unit to prevent the phase from shifting

– Material without glue or with scraping glue on machine can be produced, so the forming material can

– Inspecting the material connection & auto rejection of wastage

– With a spare material stand

 

O)Supplying the elastic ribbon at the ends

 

  1. Surface layer, wood pulp absorption & compound compaction of back film

 

  1. Q) Supplying side tapes

۱) The diameter is one time bigger than the original & short cutting has a cushioning system to make the side tapes more stable

۲) Inspecting the material connection & auto rejection of wastage

۳) With a spare material stand

 

  1. R) Inner folding unit of side tapes

 

  1. S) Arc-shaped out-cutting & the tool post made of steel 45# with the thickness of outside and inside plate 40mm. Pressure can be adjusted by scale watch to easily operate and make the equal pressure of the two sides.

 

  1. T) Separated unit of side material & dust collect unit

 

  1. U) Conveying the traction station

 

  1. V) Lengthways-fold final products

 

  1. W) Products compacted, pressed and dragged by the cylinder

 

  1. X) Final cutting and forming products, tool post made of 45# steel with the thickness 40mm.

 

  1. Y) Exit of rejection wastage, auto rejection wastage with air-powered system combined with air blowing system

 

  1. Z) Triple or double folded unit folds the final products.

 

  1. AA) Product collocation and transmission unit with a clip transmission part to avoid rebounding

 

  1. AB) Transmission system with a safe line

 

  1. AC) Intermediate feed of glue machine & lighter on the spaying glue position

 

  1. AD) Character of Driving system

۱) With spindle drive, gear box, timing belt, differential gearbox, gimbal & many shafts

۲) Speed of host machine controlled by PLC

۳) Gimbal and shaft joint to connect the final drive shaft

۴) gearbox speed, differential gear for new type diaper to lessen the transmission error

۵) Gimbal used to cut wood pulp, embossing of solid protective part, front tape cutting, side tapes cutting, arc-shaped cutting and product cutting

۶) Widen the timing belt to bear more force

۷) Supplying the air unifiedly

۸) All the cable wire orderly putted in the wire way

۹) With the maintain lighter

 

  1. AE) Special design

۱) A new type of air suction pipe to avoid the belt running towards the wrong way

۲) Interface between bottom roll of short cutting of cutter and blade made of alloy

۳) Stands for 1st and 2nd cutting, thickness of inside & outside plates 40mm, quenching & tempering 48℃

۴) Air passage made of roll iron tube to lessen the static, air supplied by high pressure blower

 

  1. AF) Heating system
  • Leading in of power & getting out of temperature completed by conducting ring
  • Heating elements of heating swivel is electric thermotube
  • Heating swivel is pressured by air cylinder automatically or manually.

 

  1. AG) Character of Electric parts
  • PLC made in Mitsubishi, Japan
  • Touch screen, human-computer interface ( color ), parameters on the screen to show faults and change data
  • Sensor controlled by proximity switch, photoelectric cell, optical fiber & coder
  • Soft start function & single-button start to lessen electric impact
  • Three-color caution lighter with multi-sound auto alarm
  • Inspection of the material connection & auto rejection wastage
  • Unwound, tension force, underlayer tissue, upper layer tissue, waterproof nonwoven, back filmⅠ&Ⅱcontrolled by VFC
  • Automatic material connection, inspection of the material connection & auto rejection of wastage of underlayer tissue, upper layer tissue, waterproof nonwoven, back film & nonwoven
  • Automatic splicing material, inspection the connection of material & auto rejection wastage of underlayer tissue, ADL, waterproof nonwoven, back film & nonwoven.
  • SAP controlled by PLC & alarm system for position detection
  • Feeding of wood pulp controlled by VFC
  • Auto alam for lack of material & auto stop
  • Emergency switch at the side of the machine & safety line at the side of transmission line
  • With unit for increasing & decreasing speed which is easily operated

 

  1. AH) Assortment with glue machine
  • Ready positions of spraying glue: facing material, elastic ribbons of solid protective ends, acquisition distribution layer, elastic waist, front tape, back film & nonwoven
  • Assorted with glue machine to spray automatically or manually
  • Lighters at the position of spraying glue, maintain lighter behind transmission line. ( Safe voltage: 24V )
  • With intermediate feed of glue machine & stand

 

  1. AI) Suppliers of main parts
Name Brand Producing area
PLC Mitsubishi Japan
Touch screen Mitsubishi Japan
VFC of main uint Mitsubishi Japan
VFC of feeding wood pulp Mitsubishi Japan
VFC of feeding SAP Mitsubishi Japan
VFC of unwind Mitsubishi Japan
Correction unit ( 6 sets ) Like Taiwan
Photoelectricity switch of materialbroken inspection Sunx Germany
Photoelectricity switch of materialjoint inspection Sunx Germany
Temperature control watch HB China
Low voltage elements Schneider Germany
Solid relay Omron Japan
Key bearing NTN or NSK Japan
Other bearing HRB China
Timing belt Mitsubishi Japan
Transmission belt LTDA Swiss
Arc cutter Duowei China
Glue machine NDC or KAMAS China